SUPERIOR, Wis. -- An explosion rocked a refinery in northwestern Wisconsin on Thursday, injuring at least 11 people, forcing the evacuation of homes, schools and a hospital, and sending a plume of noxious smoke billowing into the air.
The fire was put out about 11:20 a.m. but reignited, prompting police to urge residents living within an evacuation area to leave. The fire was struck out again at about 7 p.m., officials said.
Police blocked roads into the area around the refinery. Three schools and St. Mary's Hospital in Superior were being evacuated as a precaution.
Authorities said a tank of crude oil or asphalt exploded about 10 a.m. at the Husky Energy oil refinery in Superior, a city of about 27,000 that shares a Lake Superior shipping port with nearby Duluth, Minnesota. That prompted them to order the evacuation of a three-mile (five-kilometer) radius around the refinery, as well as a 10-mile (16 kilometer) corridor south of it where the smoke was heading.
It was unclear how many people were being evacuated. The refinery is in an industrial area, but there's a residential neighborhood within a mile to the northeast. The corridor downwind to the south of the refinery is sparsely populated.
Hospital officials said only one of the injured was seriously hurt, with what was described as a blast injury. No deaths were reported, and officials said all workers had been accounted for.
Thick, black smoke poured from the refinery hours after the explosion. Refinery manager Kollin Schade said the smoke was from burning asphalt that was so hot that firefighters , unable to attack the fire to try to put it out. Emergency officials later said another tank had caught fire, too, though they didn't specify what was in it.
A contractor who was inside the building told WDIO television that the explosion sounded like "a sonic boom" and that it happened when crews were working on shutting the plant down for repairs.
Kara Tudor, 30, and Julia Johnson, 27, live about two miles from the refinery and were ordered to evacuate. They quickly scooped up their two dogs and three cats, grabbed their toothbrushes and drove to a friend's house in Duluth, where they were watching the news for updates.
Johnson was working from home at the time of the blast. She said the windows shook.
"It felt like something had hit the house, like a vehicle or a branch from a tree. ... Our dogs started barking. It was a stressful moment," she said. She also wondered if a plane had crashed and feared her house might collapse. She looked around but didn't see anything - then a few moments later she saw dense black smoke rising over the trees.
By lunchtime, they had to go. Tudor went home as the clouds in the sky were masked by thick, black smoke and the air smelled like burning tires.
"It was scary," Tudor said. "We threw our dogs in her car. I put the cats in my car, ... we grabbed our toothbrushes and just left. ... We were mostly focused on the pets because it smelled like burning tires outside and we knew that wasn't a good smell."
Tudor, a scientist at a research company, said residents haven't been told much about the potential danger, what is in the smoke or why it is so black. But she said it's clear people shouldn't be breathing it in and she wonders how it will affect the water and air quality.
Oil smoke can contain a mix of noxious hydrocarbons and other chemicals with potential short- and long-term health effects.
National Weather Service radar showed the smoke plume extending south-southeast, taking it into sparsely populated areas. The weather service said winds were expected to weaken Thursday evening and eventually shift toward Lake Superior. It said the smoke probably would not affect Duluth, a city of about 87,000.
Calgary, Alberta-based Husky Energy bought the refinery from Indianapolis-based Calumet Specialty Products Partners last year for over $490 million. It's Wisconsin's only refinery, and it produces gasoline, asphalt and other products.
The refinery had been fined by federal officials several years ago under its previous owners. U.S. Department of Labor spokesman Scott Allen said the Occupational Safety and Health Administration fined Calumet Superior LLC $21,000 over emergency response and flammable liquids violations in 2015. The violations were settled and the problems resolved by the end of that year.
Allen said it was the only OSHA enforcement action taken against Calumet Superior LLC in the past 20 years. Calumet Superior operates as a subsidiary of Calumet Specialty Products Partners, which sold the plant to Husky Energy last year.
The refinery, which dates back to the early 1950s, has a processing capacity of around 50,000 barrels per day and a storage capacity of 3.6 million barrels of crude and products. It processes both heavy crude from the Canadian tar sands in Alberta and lighter North Dakota Bakken crude.